Surgical forceps

ABSTRACT

A forceps includes first and second shaft members each having a jaw member disposed at a distal end thereof. One (or both) of the first and second jaw members is moveable relative to the other between a spaced-apart position and an approximated position for grasping tissue therebetween. The first jaw member includes a jaw frame fixedly engaged to the first shaft member and a disposable jaw housing releasably engageable with the jaw frame. The disposable jaw housing includes a knife assembly disposed therein. The knife assembly includes a knife blade biased toward an initial position, wherein the knife blade is disposed within the jaw housing. The knife blade is moveable between the initial position and an extended position, wherein the knife blade extends at least partially from the jaw housing to cut tissue grasped between the first and second jaw members.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. patentapplication Ser. No. 14/721,088, filed on May 26, 2015, now U.S. Pat.No. 9,510,896, which is a continuation application of U.S. patentapplication Ser. No. 13/179,975, filed on Jul. 11, 2011, now U.S. Pat.No. 9,039,732, the entire contents of each of which is herebyincorporated herein by reference.

BACKGROUND

Technical Field

The present disclosure relates to a surgical forceps and, moreparticularly, to a surgical forceps including replaceable jaw members.

Background of Related Art

A forceps is a plier-like instrument which relies on mechanical actionbetween its jaws to grasp, clamp and constrict vessels or tissue.Electrosurgical forceps utilize both mechanical clamping action andelectrical energy to affect hemostasis by heating tissue and bloodvessels to coagulate and/or cauterize tissue. Certain surgicalprocedures require more than simply cauterizing tissue and rely on theunique combination of clamping pressure, precise electrosurgical energycontrol and gap distance (i.e., distance between opposing jaw memberswhen closed about tissue) to “seal” tissue, vessels and certain vascularbundles. Typically, once a vessel is sealed, the surgeon has toaccurately sever the vessel along the newly formed tissue seal.Accordingly, many vessel sealing instruments have been designed whichincorporate a knife or blade member which effectively severs the tissueafter forming a tissue seal.

Generally, surgical instruments, including forceps, can be classified assingle-use instruments, e.g., instruments that are discarded after asingle use, partially-reusable instruments, e.g., instruments includingboth disposable portions and portions that are sterilizable for reuse,and completely reusable instruments, e.g., instruments that arecompletely sterilizable for repeated use. As can be appreciated, thoseinstruments (or components of instruments) that can be sterilized andreused help reduce the costs associated with the particular surgicalprocedure for which they are used. However, although reusable surgicalinstruments are cost-effective, it is important that these instrumentsbe capable of performing the same functions as their disposablecounterparts and that any disposable components of these instruments beefficiently removable and replaceable with new components.

SUMMARY

In accordance with one embodiment of the present disclosure, a forcepsis provided. The forceps includes first and second shaft members. Eachshaft member has a jaw member disposed at a distal end thereof. One (orboth) of the first and second jaw members is moveable relative to theother between a spaced-apart position and an approximated position forgrasping tissue therebetween. The first jaw member includes a jaw framefixedly engaged to the first shaft member. The first jaw member furtherincludes a disposable jaw housing releasably engageable with the jawframe. The disposable jaw housing includes a knife assembly disposedtherein. The knife assembly includes a knife blade biased toward aninitial position and moveable between the initial position and anextended position. In the initial position, the knife blade is disposedwithin the jaw housing. In the extended position, the knife bladeextends partially (or entirely) from the jaw housing, e.g., for cuttingtissue grasped between the first and second jaw members.

In one embodiment, the forceps further includes an actuator disposedwithin the jaw frame. The actuator is selectively moveable from anun-actuated position to an actuated position to move the knife bladefrom the initial position to the extended position.

In another embodiment, the forceps includes a third shaft member. Thethird shaft member is coupled to the actuator and extends proximallytherefrom. The third shaft member is moveable between a first positionand a second position to move the actuator between the un-actuatedposition and the actuated position.

In yet another embodiment, the jaw housing is formed partially (orentirely) from an electrically-insulative material.

In still another embodiment, the forceps further includes a seal plateengaged to the jaw housing. The seal plate includes alongitudinally-extending blade channel defined therein. The bladechannel is configured to permit passage of the knife blade therethroughupon movement of the knife blade from the initial position to theextended position. Further, the seal plate may be adapted to connect toa source of electrosurgical energy for conducting energy through tissuegrasped between the first and second jaw members.

In still yet another embodiment, the second jaw member includes a jawframe fixedly engaged to the second shaft member and a disposable jawhousing releasably engageable with the jaw frame. Similar to the firstjaw member, the second jaw member may further include a seal plateengaged to the jaw housing.

In another embodiment, the seal plate of the second jaw member includesa longitudinally-extending blade channel defined therethrough. The bladechannel of the second jaw member is configured for passage of the knifeblade therethrough upon movement of the knife blade to the extendedposition.

In yet another embodiment, the jaw housing(s) includes one or moreengagement features configured to releasably engage complementaryengagement features defined within the jaw frame, e.g., for releasablyengaging the jaw housing(s) to the respective jaw frame(s).

In still another embodiment, the first and second shaft members and thejaw frame are sterilizable. The third shaft member may also besterilizable, while the remaining components may be discarded after asingle use.

In still yet another embodiment, the knife assembly includes aresiliently flexible member disposed within the jaw housing. Theresiliently flexible member engages the knife blade thereon and biasesthe knife blade toward the initial position. Further, the resilientlyflexible member may be formed partially (or entirely) from silicon.

A disposable jaw member configured for releasably engaging an endeffector assembly of a forceps is provided in accordance with anotherembodiment of the present disclosure. The disposable jaw member includesa jaw housing that is releasably engageable with a jaw frame of the endeffector assembly. A seal plate is engaged to the jaw housing andincludes a longitudinally-extending blade channel defined therethrough.A knife assembly is coupled to the jaw housing and is disposed betweenthe jaw housing and the seal plate. The knife assembly including alongitudinally-extending knife blade coupled thereto and moveablebetween an initial position and an extended position. The knife blade isbiased toward the initial position, wherein the knife blade is disposedwithin the jaw housing. In the extended position, the knife bladeextends through the blade channel of the seal plate.

In one embodiment, the knife assembly includes a resiliently flexiblemember disposed within the jaw housing. The resiliently flexible memberengages the knife blade thereon and biases the knife blade toward theinitial position. Similar to the previous embodiment, the resilientlyflexible member may be formed partially (or entirely) from silicon.

In another embodiment, the jaw housing is formed at least partially froman electrically-insulative material. Further, the seal plate may beadapted to connect to a source of electrosurgical energy for conductingenergy through tissue.

In still another embodiment, the forceps includes an actuator disposedwithin the jaw frame. The actuator is selectively moveable from anun-actuated position to an actuated position to move the knife bladefrom the initial position to the extended position.

In yet another embodiment, the jaw housing includes one or moreengagement features configured to releasable engage complementaryengagement feature(s) defined within the jaw frame.

A method of assembling a jaw member, e.g., any of the jaw membersdiscussed above, is also provided in accordance with the presentdisclosure. The method includes providing a jaw housing, a seal platehaving a longitudinally-extending blade channel defined therethrough,and a knife assembly having a longitudinally-extending knife bladecoupled thereto. First, the seal plate is positioned on the knifeassembly such that the blade channel of the seal plate and the knifeblade are aligned in vertical registration with one another. The jawhousing is then slidably positioned about the knife assembly and theseal plate such that the jaw housing, the seal plate, and the knifeassembly are retained in fixed relation relative to one another.

In one embodiment, the method further includes providing a jaw frameincluding an actuator disposed therein. The jaw housing is releasablyengaged to the jaw frame such that the blade channel of the seal plate,the knife blade of the knife assembly, and the actuator of the jaw frameare aligned in vertical registration with one another.

In another embodiment, the knife assembly is formed from a resilientlycompressible material. The knife assembly is configured to be compressedfrom an initial state to a compressed state upon positioning of the jawhousing about the seal plate and the knife assembly such that a bias ofthe insulator back toward the initial state frictionally retains the jawhousing, the seal plate, and the knife assembly in fixed relationrelative to one another.

BRIEF DESCRIPTION OF THE DRAWINGS

Various embodiments of the subject instrument are described herein withreference to the drawings wherein:

FIG. 1 is a side, perspective view of one embodiment of a forcepsprovided in accordance with the present disclosure wherein jaw membersof the forceps are shown in a spaced-apart position;

FIG. 2 is a side, perspective view of the forceps of FIG. 1 wherein thejaw members are shown in an approximated position;

FIG. 3 is a side, perspective, transparent view of the forceps of FIG.1, wherein an actuator is shown in an un-actuated position;

FIG. 4 is a side, perspective, transparent view of the forceps of FIG.1, wherein the actuator is shown in an actuated position;

FIG. 5A is a top, perspective view of a disposable portion of one of thejaw members of the forceps of FIG. 1;

FIG. 5B is an inverted, perspective view of the disposable portion ofthe jaw member of FIG. 5A;

FIG. 5C is an exploded, perspective view of the disposable portion ofthe jaw member of FIG. 5A;

FIG. 6A is a top, perspective view of a disposable portion of the otherjaw member of the forceps of FIG. 1;

FIG. 6B is a side, perspective view of the disposable portion of the jawmember of FIG. 6A;

FIG. 6C is a bottom, perspective view of the disposable portion of thejaw member of FIG. 6A;

FIG. 6D is an exploded, perspective view of the disposable portion ofthe jaw member of FIG. 6A;

FIG. 6E is a top, perspective view of a knife assembly of the disposableportion of the jaw member of FIG. 6A;

FIG. 6F is a transverse, cross-sectional view of the disposable portionof the jaw member of FIG. 6A;

FIG. 7 is an enlarged, perspective view of an end effector assembly ofthe forceps of FIG. 1 including the disposable portions of FIGS. 5A and6A engaged thereto;

FIG. 8 is a transverse, cross-sectional view of the end effectorassembly of FIG. 7, wherein the knife assembly is shown in an initialposition; and

FIG. 9 is a transverse, cross-sectional view of the end effectorassembly of FIG. 7, wherein the knife assembly is shown in an extendedposition.

DETAILED DESCRIPTION

Embodiments of the present disclosure are described in detail withreference to the drawing figures wherein like reference numeralsidentify similar or identical elements. As used herein, the term“distal” refers to the portion that is being described which is furtherfrom a user, while the term “proximal” refers to the portion that isbeing described which is closer to a user.

Referring initially to FIGS. 1 and 2, a forceps 10 is shown includingtwo elongated shafts 12 a and 12 b each having a distal end 14 a and 14b and a proximal end 16 a and 16 b, respectively. An end effectorassembly 100 including opposing jaw members 110, 120, is attached todistal ends 14 a and 14 b of shafts 12 a and 12 b, respectively.Opposing jaw members 110 and 120 are pivotably connected about a pivotpin 150 and are moveable relative to one another between a spaced-apartposition (FIG. 1) and an approximated position (FIG. 2) for graspingtissue therebetween. Further, each jaw member 110, 120 includes adisposable component 210, 220, respectively, that is releasably engagedthereon. Although forceps 10 is shown as an open surgical forceps, jawmembers 110, 120 including disposable components 210, 220, respectively,may similarly be configured for use with an endoscopic surgical forceps(not shown).

With continued reference to FIGS. 1 and 2, each shaft 12 a and 12 bincludes a handle 17 a and 17 b disposed at the proximal end 16 a and 16b thereof. Each handle 17 a and 17 b defines a finger hole 18 a and 18 btherethrough for receiving a finger of the user. As can be appreciated,finger holes 18 a and 18 b facilitate movement of shafts 12 a and 12 brelative to one another that, in turn, pivots jaw members 110 and 120between the spaced-apart position (FIG. 1) and the approximated position(FIG. 2), wherein the jaw members 110 and 120 cooperate to grasp tissuetherebetween.

A ratchet 30 may be included for selectively locking jaw members 110,120 relative to one another at various positions during pivoting. Theratchet 30 may include graduations or other visual markings that enablethe user to easily and quickly ascertain and control the amount ofclosure force between the jaw members 110 and 120.

Turning now to FIGS. 3-4, in conjunction with FIGS. 1 and 2, forceps 10further includes a third shaft 12 c extending proximally from anactuator 140 disposed within an actuator slot 142 defined within one ofthe jaw members, e.g. jaw member 120. Similar to shafts 12 a and 12 b,third shaft 12 c includes a handle 17 c disposed at a proximal end 16 cthereof. Handle 17 c defines a finger hole 18 c therethrough that isconfigured to receive a finger of the user to facilitate movement ofshaft 12 c between a first position (FIG. 3) and a second position (FIG.4), wherein actuator 140 extends at least partially from actuator slot142 defined within jaw member 120. As shaft 12 c is moved from the firstposition to the second position, actuator 140 is moved relative to jawmember 120 from an un-actuated position (FIG. 3) to an actuated position(FIG. 4). As will be described in greater detail below, upon activationof actuator 140, knife blade 261 of knife assembly 260 of disposablecomponent 220 of jaw member 120 (see FIGS. 6A-6F) is urged upwardlybetween jaw members 110, 120 to cut tissue grasped therebetween.

As best shown in FIGS. 1 and 2, and as mentioned above, forceps 10includes a pair of jaw members 110, 120. Jaw members 110, 120 eachinclude a disposable component 210, 220 that is releasably engageablewith a jaw frame 112, 122, respectively. Jaw frames 112, 122 of jawmembers 110, 120, respectively, are fixedly engaged to the respectiveshafts 12 a, 12 b, e.g., each jaw frame 112, 122 is formed as a singlecomponent with the respective shaft 12 a, 12 b. Disposable components210, 220, are removeable from jaw frames 112, 122, respectively, and arereplaceable with new disposable components 210, 220, e.g., disposablecomponents are configured to be discarded and replaced after a singleuse (or a single procedure), while the remaining components of forceps10, e.g., jaw frames 112, 122, shafts 12 a, 12 b, 12 c, actuator 140,and pivot pin 150, are formed from a sterilizable material, e.g.,stainless steel, such that they may be sterilized, e.g., placed in anautoclave, after each procedure for repeated use. As can be appreciated,requiring only a new set of disposable components 210, 220, rather thanan entire new surgical instrument, helps reduce the equipment costsassociated with performing a particular surgical procedure.

With reference now to FIGS. 5A-5C, disposable component 210 of jawmember 110 will be described. Disposable component 210 generallyincludes an insulative jaw housing 211, an insulator 215, and anelectrically-conductive tissue sealing plate 219. Jaw housing 211 isconfigured to mechanically engage insulator 215 and tissue sealing plate219, e.g., in slidable snap-fit engagement therewith, although othermechanisms (not shown) for releasably securing jaw housing 211 aboutinsulator 215 and tissue sealing plate 219 may be provided. Jaw housing211 further includes one or more engagement features, e.g., flexible,snap-fit protrusions 212, configured to releasably engage jaw housing211 to jaw frame 112 of jaw member 110 (see FIG. 7). More specifically,flexible, snap-fit protrusions 212 of jaw housing 211 are configured forinsertion through complementary-shaped apertures 113 defined within jawframe 112 (see FIG. 7) such that jaw housing 211 may be releasablysecured to jaw frame 112. Further, protrusions 212 disposed on jawhousing 211 may be longitudinally and laterally offset relative to oneanother such that tilting, rotating, or other movement of disposablecomponent 210 relative to jaw frame 112 is substantially inhibited oncedisposable component 210 is engaged to jaw frame 112.

During assembly, as best shown in FIG. 7, flexible, snap-fit protrusions212 of jaw housing 211 are aligned with apertures 113 of jaw frame 112.Next, jaw housing 211 and jaw frame 112 are approximated relative to oneanother until tabs 213 disposed on the free ends of flexible, snap-fitprotrusions 212 of jaw housing 211 snap into engagement with notches 114defined within the interior surfaces of apertures 113 of jaw frame 112.An audible and/or tactile “snap,” or other feedback signal, may beprovided to alert the user that jaw housing 211 has been securelyengaged within jaw frame 112.

In order to disengage jaw housing 211 from jaw frame 112, jaw housing211 and jaw frame 112 are pulled apart from one another with sufficientforce such that tabs 213 of flexible snap-fit protrusions 212 of jawhousing 211 are disengaged from notches 114 of apertures 113 of jawframe 112, allowing jaw housing 211 to be removed from jaw frame 112.Similarly as described above, an audible and/or tactile “snap,” or otherfeedback signal, may alert the user that jaw housing 211 has beendisengaged from jaw frame 112.

Continuing with reference to FIGS. 5A-5C, insulator 215 is formed atleast partially from an electrically-insulative material and isconfigured to electrically isolate tissue sealing plate 219 from theremaining components of jaw member 110. Insulator 215 is slidablydisposable within jaw housing 211 and is configured to mechanicallyengage tissue sealing plate 219 thereon. Further, insulator 215 mayinclude one or more proximally-extending flanges 216 configured toengage corresponding slots 214 defined within jaw housing 211 tosecurely engage tissue sealing plate 219 and insulator 215 within jawhousing 211, once insulator 215 and tissue sealing plate 219 have beenslidably positioned within jaw housing 211. Proximal base 217 ofinsulator 215 is configured to abut the proximal end of tissue sealingplate 219 to retain tissue sealing plate 219 in position within jawhousing 211 once flanges 216 of insulator 215 have been engaged withinslots 214 defined within jaw housing 211. Additionally, insulator 215may be formed at least partially from a compressible material, e.g.,silicon, that is compressed, e.g., from an initial state to a compressedstate, upon insertion of insulator 215 into jaw housing 211 such thatinsulator 215 and tissue sealing plate 219 are also frictionallyretained within jaw housing 211, e.g., under the biasing force ofinsulator 215 urging insulator 215 back toward the initial state.

Electrically-conductive tissue sealing plate 219, as mentioned above, isdisposed about insulator 215. Tissue sealing plate 219 includes alateral flange 231 extending therefrom that is configured toelectrically connect tissue sealing plate 219 to a source ofelectrosurgical energy such as an electrosurgical generator (not shown),e.g., via an electrosurgical cable (not shown). As will be described ingreater detail below, disposable component 220 of jaw member 120 maysimilarly include an electrically-conductive tissue sealing plate 229(see FIGS. 6A-6F) such that electrosurgical energy may be selectivelysupplied to either or both of the electrically conductive tissue sealingplates 219, 229 of disposable components 210, 220 of jaw members 110,120, respectively, to seal tissue grasped between jaw members 110 and120. Further, either (or both) of tissue sealing plates 219, 229 mayinclude lateral flanges 231, 233, respectively, configured to connecttissue sealing plates 219, 229 to a source of energy to supply energythereto. Alternatively, other suitable mechanisms (not shown) forelectrically coupling tissue sealing plates 219, 229 to a source ofenergy may be provided.

With continued reference to FIGS. 5A-5C, tissue sealing plate 219 ofdisposable component 210 of jaw member 110 may include alongitudinally-extending blade channel 235 defined therein. Bladechannel 235 is configured to permit passage of a knife blade, e.g.,knife blade 261 of knife assembly 260 (see FIGS. 6E and 6F),therethrough upon movement of knife blade 261 to the extended position(see FIG. 9). Blade channel 235 may further be configured to facilitateand/or enhance cutting of tissue upon extension of knife blade 261therethrough. Insulator 215 may similarly include a blade channel 218defined therein and extending longitudinally therethrough. Blade channel218 of insulator 215 permits further extension of knife blade 261 (FIGS.6E and 6F) toward the extended position, as will be described in greaterdetail below.

Continuing with reference to FIGS. 5A-5C, disposable component 210 ofjaw member 110 may come preassembled, e.g., jaw housing 211, insulator215 and tissue sealing plate 219 may be engaged to one another duringmanufacturing, or may be configured to be assembled by the user. Ineither embodiment, disposable component 210 and/or the sub-componentsthereof (e.g., jaw housing 211, insulator 215 and/or tissue sealingplate 219) may define various configurations such that the user mayselect a particular disposable component 210 (or sub-component thereof)suitable for the particular surgical procedure to be performed. Forexample, different disposable components 210 (or the subcomponentsthereof) may be configured to define various dimensions, may be formedfrom various materials, and/or may have various other features tofacilitate mechanical, electrical, or frictional tissue dissectionand/or tissue sealing of a wide range of tissue sizes and compositions.Further, tissue sealing plate 219 may include blade channel 235 definedtherein, or may be configured as a continuous sealing plate 219, e.g.,without blade channel 235 defined therein. Other variations are alsocontemplated. Put more generally, the interchangeability of differentdisposable components 210 configured for use with forceps 10 permits theuser to customize forceps 10 for use in a wide-range of surgicalprocedures by selecting a particular disposable component 210 (orsubcomponent thereof) suitable for the particular surgical procedure. Ascan be appreciated, such a configuration reduces the overall number ofdifferent surgical instruments needed to perform a wide-range ofsurgical procedures, thereby helping to reduce overall equipment costs,which, in turn, helps reduce the costs associated with a particularsurgical procedure.

Turning now to FIGS. 6A-6F, disposable component 220 of jaw member 120will be described. Disposable component 220 of jaw member 120 includesan insulative jaw housing 221, a knife assembly 260, and a tissuesealing plate 229. Jaw housing 221 is similar to jaw housing 211 ofdisposable component 210 of jaw member 110 and is configured tomechanically engage knife assembly 260 and tissue sealing plate 229 inslidable snap-fit engagement therewith, although other mechanisms (notshown) are contemplated. Similar to jaw housing 211, jaw housing 221further includes one or more flexible, snap-fit protrusions 222configured to releasably engage jaw housing 221 to jaw frame 122 of jawmember 120 (see FIG. 7). An audible and/or tactile “snap,” or otherfeedback signal, may be provided to alert the user as to the engagement(or disengagement) of jaw housing 221 and jaw frame 122. Further, asbest shown in FIGS. 6C, 6D and 6F, jaw housing 221 is formed in ahorseshoe-shaped or U-shaped configuration to define an elongatedaperture 223 therethrough.

Continuing with reference to FIGS. 6A-6F, and in particular to FIGS. 6Eand 6F, knife assembly 260 is formed at least partially from anelectrically-insulative material and includes a proximal base 262, ahorseshoe-shaped frame 263 extending distally from proximal base 262,and a resiliently flexible body 264 engaged to and depending fromhorseshoe-shaped frame 263. Resiliently flexible body 264 of knifeassembly 214 may be formed from an electrically-insulative material thatis resiliently flexible, e.g., silicon. Knife blade 261 is engagedwithin resiliently flexible body 264, e.g., via injection molding orother suitable engagement, and extends longitudinally therealong. Morespecifically, resiliently flexible body 264 of knife assembly 260defines an elongated “V”-shaped configuration that is engaged tohorseshoe-shaped frame 263 along an outer periphery thereof and dependstherefrom. Knife blade 261 is centered on trough 265 of “V”-shaped body264 and extends upwardly therefrom to define a cutting edge 266.Resiliently flexible body 264 biases knife blade 261 toward an initialposition, as shown in FIG. 7, wherein the trough 265 of resilientlyflexible body 264 and knife blade 261 extend downwardly throughhorseshoe-shaped frame 263 of knife assembly 260 and through elongatedaperture 223 defined through horseshoe-shaped jaw housing 221. As willbe described in greater detail below, resiliently flexible body 264 and,thus, knife blade 261 are moveable between the initial position and anextended position for cutting tissue grasped between jaw members 110,120.

With continued reference to FIGS. 6A-6F, tissue sealing plate 229 ispositionable about knife assembly 260. More specifically, tissue sealingplate 229 is configured to sit atop resiliently flexible body 264 ofknife assembly 260 such that knife blade 261 is aligned withlongitudinally-extending blade channel 237 defined through tissuesealing plate 229 and such that the proximal end of tissue sealing plate229 abuts proximal base 262 of knife assembly 260. As can beappreciated, blade channel 237 is configured to permit extension ofknife blade 261 of knife assembly 260 therethrough. Further, bladechannel 237 may be configured to facilitate and/or enhance cutting oftissue during extension of knife blade 261 therethrough. As discussedabove, tissue sealing plate 229 may include a lateral flange 233 adaptedto connect tissue sealing plate 229 to a source of electrosurgicalenergy for energizing tissue sealing plates 219, 229 of jaw members 110,120, respectively. Jaw housing 221 and/or tissue sealing plate 229 mayotherwise be configured similarly to jaw housing 211 and tissue sealingplate 219, respectively, of disposable component 210 of jaw member 110,discussed above (see FIGS. 5A-5C).

As best shown in FIG. 6D, with tissue sealing plate 229 disposed aboutknife assembly 260, knife assembly 260 and tissue sealing plate 229 maybe slidably positioned within jaw housing 221. Upon slidable positioningof knife assembly 260 and tissue sealing plate 229 within jaw housing221, proximally-extending flanges 267 of proximal base 262 of knifeassembly 260 engage corresponding slots 224 defined within jaw housing221 to securely engage knife assembly 260 within jaw housing 221, whileproximal base 262 of knife assembly 260 abuts the proximal end of tissuesealing plate 229 to retain tissue sealing plate 229 in position withinjaw housing 221. Additionally, body portion 264 and/or frame 263 ofknife assembly 260 may be formed at least partially from a compressiblematerial that is compressed upon insertion of knife assembly 260 intojaw housing 221 such that knife assembly 260 and tissue sealing plate229 are also frictionally retained within jaw housing 221. Further, asmentioned above, in the assembled condition, the trough 265 ofresiliently flexible body 264 of knife assembly 260 and knife blade 261of knife assembly 260 are biased, under the bias of resiliently flexiblebody 264, to extend downwardly at least partially throughhorseshoe-shaped frame 263 of knife assembly 260 and elongated aperture223 defined within horseshoe-shaped jaw housing 221, as best shown inFIG. 6F.

Similar to disposable component 210, discussed above, disposablecomponent 220 may come preassembled, e.g., disposable component 220 maybe assembled during manufacturing, or may be configured to be assembledby the user. In either embodiment, similarly as discussed above,disposable component 220 and/or the sub-components thereof (e.g., jawhousing 221, knife assembly 260 and/or tissue sealing plate 229) maydefine various configurations such that the user may select a particulardisposable component 220 (or sub-component thereof) suitable for theparticular surgical procedure to be performed. In particular, differentknife assemblies 260 may be provided such that the user may select aconfiguration suitable for the particular surgical procedure to beperformed. For example, knife blade 261 of knife assembly 260 mayinclude various different cutting features, e.g., a serrated cuttingedge, a curvate portion, an electrically energizeable portion, etc.,configured to enhance tissue cutting and/or specifically adapted to cuttissue of a particular composition and/or size. As can be appreciated,integrating the knife assembly 260 into the disposable component 220 notonly allows the user to select a specifically-configured knife assembly260 for use in a particular surgical procedure to be performed, but alsoprovides a new, unused knife blade 162 for each procedure.

Turning now to FIGS. 1-4 and 7-9, the use and operation of forceps 10will be described. Initially, the reusable portion of forceps 10, shownin FIGS. 3-4, is sterilized and/or prepared for use (or reuse). Next, asshown in FIGS. 5A-7, the particular disposable components 210, 220 to beused are selected, assembled, and engaged to the respect jaw frames 112,122 of jaw members 110, 120.

More particularly, in order to assemble disposable component 210 of jawmember 110, as shown in FIGS. 5A-5C, and as mentioned above, tissuesealing plate 219 is positioned on insulator 215 such that the proximalend of tissue sealing plate 219 abuts proximal base 217 of insulator215. As best shown in FIG. 5C, insulator 215 and tissue sealing plate219 define complementary-shaped configurations such that, once tissuesealing plate 219 is positioned about insulator 215, tissue sealingplate 219 and insulator 215 are retained in fixed lateral orientationrelative to one another. Further, when tissue sealing plate 219 isdisposed about insulator 219, wing 232 of tissue sealing plate 219 isconfigured to abut outer lip 236 of insulator 215 around the peripheryof both tissue sealing plate 219 and insulator 215, as best shown inFIG. 5C.

With tissue sealing plate 219 disposed about insulator 215, as describedabove, tissue sealing plate 219 and insulator 215 are slidably engagedwithin jaw housing 211. More particularly, wing 232 of tissue sealingplate 219 and outer lip 236 of insulator 215 are slid distally intoengagement with track 238 defined within jaw housing 211 from theproximal end of jaw housing 211 to the distal end of jaw housing 211until tissue sealing plate 219 and insulator 215 are substantially fullydisposed within jaw housing 211 and such that flanges 216 of insulator215 engage slots 214 of jaw housing 211, thereby securing tissue sealingplate 219, insulator 215, and jaw housing 211 to one another. Further,in this configuration, tissue sealing plate 219 is inhibited from beinglifted, or disengaged from jaw housing 211 via the engagement of wing232 within track 238 of jaw housing 211. In other words, jaw housing 211secures insulator 215 and tissue sealing plate 219 therein.Additionally, or alternatively, as mentioned above, insulator 215 may beformed from a resiliently compressible material that is compressed,e.g., from an initial state to a compressed state, in order to allowinsulator 215 and tissue sealing plate 219 to be slidably inserted intotrack 238 of jaw housing 211. Accordingly, once insulator 215 and tissuesealing plate 219 are disposed within jaw housing 211, insulator 215,tissue sealing plate 219, and jaw housing 211 are frictionally securedto one another under the bias of insulator 215, e.g., as insulator 215attempts to resiliently return to the initial, non-compressed state.

Turning now to FIGS. 6A-6F, the assembly of disposable component 220will be described. Initially, as mentioned above, tissue sealing plate229 is positioned on flexible body 264 of knife assembly 260 such thatknife blade 261 is vertically aligned with longitudinally-extendingblade channel 237 defined through tissue sealing plate 229 and such thatthe proximal end of tissue sealing plate 229 abuts proximal base 262 ofknife assembly 260. Next, knife assembly 260 and tissue sealing plate229 are slidably inserted into jaw housing 221. More specifically,abutting wing 234 of sealing plate 229 and outer lip 269 of knifeassembly 260 are slid through track 224 defined within jaw housing 221until proximally-extending flanges 267 of proximal base 262 of knifeassembly 260 engage corresponding slots 224 defined within jaw housing221 to securely engage knife assembly 260 within jaw housing 221. In theassembled condition, as best shown in FIG. 6F, knife blade 261 of knifeassembly 260 is vertically aligned with both elongated aperture 223 ofhorseshoe-shaped jaw housing 221 and blade channel 237 defined withinsealing plate 229. As mentioned above, knife assembly 260 and sealingplate 229 may also be frictionally retained in engagement within jawhousing 221, e.g., in embodiments where body portion 264 and/or frame263 of knife assembly 260 are formed from a resiliently compressiblematerial that is compressed from an initial state to a compressed stateupon insertion of knife assembly 260 into jaw housing 221.

With disposable components 210, 220 of jaw members 110, 120 fullyassembled, as described above, disposable components 210, 220 may besnap-fittingly engaged to their respective jaw frames 112, 122, tocomplete the assembly of forceps 10. Alternatively, jaw housing 211 maybe configured for slidable positioning about insulator 215 and tissuesealing plate 219 as well as the jaw frame 112 to secure disposablecomponent 210 to jaw frame 112 (as opposed to the snap-fittingarrangement discussed above). In other words, insulator 215 and tissueseal plate 219 may first be positioned on jaw frame 112, with jawhousing 211 subsequently slide-fit thereabout to secure insulator 215,tissue sealing plate 219, and jaw frame 112 of jaw member 110 to oneanother. Similarly, jaw housing 221 may be configured for slidablepositioning about jaw assembly 260, sealing plate 219, and jaw frame 122to secure the components of jaw member 120 to one another. In eitherembodiment, disposable component 220 is engaged to jaw frame 122 of jawmember 120 such that knife blade 261, which is vertically aligned withboth elongated aperture 223 of horseshoe-shaped jaw housing 221 andblade channel 237 of sealing plate 229, is also aligned with actuatorslot 142 and, thus actuator 140.

At this point (or prior to), an electrosurgical energy source (notshown) may be coupled to tissue sealing plate 219 and/or tissue sealingplate 229 of jaw members 110, 120, respectively, e.g., via anelectrosurgical cable (not shown) coupled at a first end to the energysource (not shown) and at a second end to lateral flange 231 and/orlateral flange 233 of tissue sealing plates 219, 229, respectively.However, the electrical connection(s) may alternatively be configured torun through either of shafts 12 a, 12 b, or may otherwise be configuredto supply energy to tissue sealing plates 219, 229 via any othersuitable mechanism. With disposable components 210, 220 securely engagedto the respective jaw members 110, 120 (and with the electricalconnections intact), forceps 10 is ready for use.

With reference now to FIGS. 1 and 2, and initially to FIG. 1, shafts 12a and 12 b are moved apart from one another such that jaw members 110,120, disposed at distal ends 14 a, 14 b, of shafts 12 a and 12 b,respectively, are moved to the spaced-apart position. At this point,shaft 12 c, which is coupled to actuator 140, is disposed in the firstposition, such that actuator 140 is disposed in the un-actuatedposition, e.g., such that actuator 140 is disposed within actuator slot142 defined within jaw frame 112, as best shown in FIG. 3.

With jaw members 110, 120 disposed in the spaced-apart position, asshown in FIG. 1, forceps 10 may be manipulated into position such thattissue to be grasped, sealed and/or divided is disposed between jawmembers 110, 120. Once tissue is positioned as desired, shafts 12 a and12 b may be moved toward one another to pivot jaw members 110, 120 aboutpivot pin 150 toward the approximated position to grasp tissue betweentissue sealing plates 219, 229 of disposable components 210, 220, of jawmembers 110, 120 respectively, as best shown in FIGS. 2 and 7. Shafts 12a and 12 b may be approximated relative to one another to selectivelyengage ratchet 30 such that the user may control the closure forceapplied to tissue grasped between jaw members 110, 120. Next, the usermay selectively apply electrosurgical energy to electrically-conductivetissue sealing plates 219 and 229 of jaw members 110 and 120,respectively, to seal tissue grasped between jaw members 110, 120.

Once tissue grasped between jaw members 110, 120 has been sealed, or inembodiments where it is only desired to cut tissue, actuator 140 may beactivated to advance knife blade 261 to the extended position to cuttissue grasped between jaw members 110, 120. Initially, as shown inFIGS. 7-8, and as mentioned above, actuator 140 is disposed in theun-actuated position, wherein actuator 140 is disposed within actuatorslot 142 defined within jaw frame 122. In this position, knife blade 261of knife assembly 260 remains disposed in the initial position under thebias of resiliently flexible body 264. As such, knife blade 261 remainsdisposed within jaw housing 221, e.g., knife blade 261 does not extendthrough blade channel 237 of tissue sealing plate 229.

In order to move knife blade 261 from the initial position to theextended position to cut tissue grasped between jaw members 110, 120,third shaft 12 c is moved toward shafts 12 a and 12 b, e.g., from thefirst position to a second position. As third shaft 12 c is movedrelative to shafts 12 a and 12 b from the first position to the secondposition, actuator 140 is pivoted about pivot pin 150 and relative tojaw frame 122 of jaw member 120 toward disposable component 220 of jawmember 120, e.g., from the un-actuated position toward the actuatedposition. As best shown in FIG. 9, upon movement of shaft 12 c towardthe second position, actuator 140 extends from actuator slot 142 definedwithin jaw frame 122, eventually contacting resiliently flexible body264 of knife assembly 260 of disposable component 220 of jaw member 120.More specifically, actuator 140 contacts resiliently flexible body 264of knife assembly 260 directly below knife blade 261, e.g., at thetrough 265 of “V”-shaped resiliently flexible body 264.

With continued reference to FIG. 9, upon further movement of actuator140 toward the actuated position, e.g., upon further movement of shaft12 c toward shafts 12 a and 12 b, actuator 140 urges trough 265 ofresiliently flexible body 264 of knife assembly 260 and, thus, knifeblade 261, against the bias of resiliently flexible body 264, from theinitial position to an extended position such that knife blade 261 istranslated upwardly through blade channel 237 of tissue sealing plate229. As knife blade 261 is translated upwardly through blade channel 237of tissue sealing plate 229, cutting edge 266 of knife blade 261 isadvanced through tissue grasped between jaw members 110, 120 to dividetissue. Actuator 140 may be configured to urge knife blade 261 from jawmember 120, completely through tissue grasped between jaw members 110,120, and into blade channels 235, 218 of tissue sealing plate 219 andinsulator 215, respectively, of jaw member 110, to help ensure thattissue grasped between jaw members 110, 120 has been completely divided.Thereafter, upon return of third shaft 12 c to the first position,actuator 140 is returned to the un-actuated position within actuatorslot 142 of jaw frame 122 such that knife blade 261 is returned to theinitial position within jaw housing 221 of jaw members 120 under thebias of resiliently flexible body 264 of knife assembly 260. Jaw members110, 120 may then be returned to the spaced-apart position to releasethe sealed and divided tissue and forceps 10 may be removed from thesurgical site.

At the completion of the surgical procedure, disposable components 210,220 may be removed from jaw frames 112, 122 of jaw members 110, 120,respectively, and discarded. Forceps 10 may then be sterilized andloaded with new disposable components 210, 220 for subsequent use.

From the foregoing and with reference to the various figure drawings,those skilled in the art will appreciate that certain modifications canalso be made to the present disclosure without departing from the scopeof the same. While several embodiments of the disclosure have been shownin the drawings, it is not intended that the disclosure be limitedthereto, as it is intended that the disclosure be as broad in scope asthe art will allow and that the specification be read likewise.Therefore, the above description should not be construed as limiting,but merely as exemplifications of particular embodiments. Those skilledin the art will envision other modifications within the scope and spiritof the claims appended hereto.

What is claimed is:
 1. A forceps, comprising: first and second shaftmembers each having a jaw member disposed at a distal end thereof, atleast one of the first and second jaw members moveable relative to theother between a spaced-apart position and an approximated position forgrasping tissue therebetween, the first jaw member including: a jawframe fixedly engaged to the first shaft member; and a disposable jawhousing releasably engageable with the jaw frame, the disposable jawhousing including a knife assembly disposed therein, the knife assemblyincluding a knife blade biased toward an initial position, wherein theknife blade is disposed within the jaw housing, the knife blade moveablebetween the initial position and an extended position, wherein the knifeblade extends at least partially from the jaw housing to cut tissuegrasped between the first and second jaw members.
 2. The forcepsaccording to claim 1, further comprising an actuator disposed within thejaw frame, the actuator selectively moveable from an un-actuatedposition to an actuated position to move the knife blade from theinitial position to the extended position.
 3. The forceps according toclaim 2, further comprising a third shaft member, the third shaft membercoupled to the actuator and extending proximally therefrom, the thirdshaft member moveable between a first position and a second position tomove the actuator between the un-actuated position and the actuatedposition.
 4. The forceps according to claim 1, further comprising a sealplate engaged to the jaw housing, the seal plate including alongitudinally-extending blade channel defined at least partiallytherethrough, the blade channel configured to permit passage of theknife blade therethrough upon movement of the knife blade from theinitial position to the extended position.
 5. The forceps according toclaim 4, wherein the seal plate is adapted to connect to a source ofelectrosurgical energy for conducting energy through tissue graspedbetween the first and second jaw members.
 6. The forceps according toclaim 1, wherein the second jaw member includes: a jaw frame fixedlyengaged to the second shaft member; and a disposable jaw housingreleasably engageable with the jaw frame.
 7. The forceps according toclaim 6, wherein the second jaw member further includes a seal plateengaged to the jaw housing.
 8. The forceps according to claim 7, whereinthe seal plate of the second jaw member includes alongitudinally-extending blade channel defined at least partiallytherethrough, the blade channel configured for passage of the knifeblade therethrough upon movement of the knife blade to the extendedposition.
 9. The forceps according to claim 1, wherein the jaw housingincludes at least one engagement feature configured to releasably engagea complementary engagement feature defined within the jaw frame.
 10. Theforceps according to claim 1, wherein the knife assembly includes aresiliently flexible member disposed within the jaw housing, theresiliently flexible member engaging the knife blade thereon and biasingthe knife blade toward the initial position.
 11. The forceps accordingto claim 10, wherein the resiliently flexible member is formed at leastpartially from silicon.
 12. A disposable jaw member configured forreleasably engaging an end effector assembly of a forceps, thedisposable jaw member comprising: a jaw housing, the jaw housingreleasably engageable with a jaw frame of the end effector assembly; aseal plate engaged to the jaw housing, the seal plate including alongitudinally-extending blade channel defined at least partiallytherethrough; and a knife assembly coupled to the jaw housing anddisposed between the jaw housing and the seal plate, the knife assemblyincluding a longitudinally-extending knife blade coupled thereto, theknife blade biased toward an initial position wherein the knife blade isdisposed within the jaw housing, the knife blade moveable between theinitial position and an extended position, wherein the knife bladeextends at least partially through the blade channel of the seal plate.13. The disposable jaw member according to claim 12, wherein the knifeassembly includes a resiliently flexible member disposed within the jawhousing, the resiliently flexible member engaging the knife bladethereon and biasing the knife blade toward the initial position.
 14. Thedisposable jaw member according to claim 13, wherein the resilientlyflexible member is formed at least partially from silicon.
 15. Thedisposable jaw member according to claim 12, wherein the seal plate isadapted to connect to a source of electrosurgical energy for conductingenergy through tissue.
 16. The disposable jaw member according to claim12, wherein the forceps includes an actuator disposed within the jawframe, the actuator selectively moveable from an un-actuated position toan actuated position to move the knife blade from the initial positionto the extended position.
 17. The disposable jaw member according toclaim 12, wherein the jaw housing includes at least one engagementfeature configured to releasable engage a complementary engagementfeature defined within the jaw frame.
 18. A method of assembling a jawmember, comprising the steps of: providing a jaw housing; providing aseal plate having a longitudinally-extending blade channel defined atleast partially therethrough; providing a knife assembly having alongitudinally-extending knife blade coupled thereto; positioning theseal plate on the knife assembly such that the blade channel of the sealplate and the knife blade are aligned in vertical registration with oneanother; and slidably positioning the jaw housing about the seal plateand the knife assembly such that the jaw housing, the seal plate, andthe knife assembly are retained in fixed relation relative to oneanother.
 19. The method according to claim 18, further comprising thesteps of: providing a jaw frame including an actuator disposed therein;and releasably engaging the jaw housing to the jaw frame such that theblade channel of the seal plate, the knife blade of the knife assembly,and the actuator of the jaw frame are aligned in vertical registrationwith one another.
 20. The method according to claim 18, wherein theknife assembly is formed at least partially from a resilientlycompressible material, the knife assembly configured to be compressedfrom an initial state to a compressed state upon positioning of the jawhousing about the seal plate and the knife assembly such that a bias ofthe insulator back toward the initial state frictionally retains the jawhousing, the seal plate, and the knife assembly in fixed relationrelative to one another.